Customized 8mm Pitch Triangle Tooth Gear Broach

The Customized 8mm Pitch Triangle-Tooth Gear Broach is a precision cutting tool designed for machining non-standard gear profiles with high accuracy and smooth performance. Made from HSS M35, M42, or carbide, it offers strong cutting ability and long service life. With optional coatings like TiN, TiAlN, or AlCrN, it performs well in continuous production. Ideal for automotive, aerospace, and machinery applications, this broach ensures clean tooth forms, stable operation, and exact fit based on customer drawings or 3D models.

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Customized 8mm Pitch Triangle Tooth Gear Broach — Precision Non-Standard Tool for Special Gear Profiles

Technical Requirements of 8mm Pitch Triangular Gear Broaches

The 8mm pitch triangle tooth gear broach is a custom-engineered cutting tool designed for precision machining of special or non-standard gear profiles. Each broach is produced according to the customer’s drawing, ensuring perfect tooth geometry, tight tolerance, and superior surface finish.

Manufactured from premium HSS or carbide materials and optionally coated with TiN, TiAlN, or AlCrN, this broach provides exceptional wear resistance, high strength, and extended tool life during continuous production.

Key Specifications:

Type: Non-standard customized gear broach

Tooth Form: Triangle (special profile)

Material: HSS M35 / M42 / Carbide (customizable)

Coating Options: TiN, TiAlN, AlCrN, or black oxide

Application: Precision broaching for internal or external gears, automotive parts, hydraulic components, and industrial machinery

Advantages:

  1. Fully customizable design based on drawing or 3D model
  2. High accuracy for triangle, involute, or spline profiles
  3. Stable cutting performance and reduced tool replacement cost
  4. Ideal for mass production lines and precision machining workshops

Material:. The radial runout tolerance for each outer diameter of the broach is 0.03mm. The radial runout of the calibration tooth and its two adjacent cutting teeth must not exceed the outer diameter tolerance and must be aligned. Center hole size: B1.5 mm.

Technical Specifications 8mm Pitch Triangle Tooth Gear Broach:

Parameter Specification Description / Notes
Product Name 8mm Pitch Triangle-Tooth Gear Broach Non standard gear broach
Pitch 8 P=8,m=p/π=8/3.1415≈2.546mm
Material HSS M35 HSS-E (W6Mo5Cr4V2Co5)/SKH55/DIN1.3243/HS2-9-1-8 High-Speed Steel for excellent hardness & wear resistance
Module 2.5mm Calculated through pitch
Measuring rod 1.5 mm.
Measuring rod spacing  13.8 mm.
Broaching teeth NO.  22 teeth
outer rod spacing 18.7 mm.
Hardness (after heat treatment) heat-treated to 63-66 HRC for the working portion and 40-52 HRC for the shank
Surface Treatment Steam Oxidized / Blackened Improves chip evacuation and oxidation resistance
Coating Options (optional) TiN, TiAlN, AlCrN For extended tool life and high-speed applications
Country of Manufacture China
Typical Industries Gearboxes, drive axles, drive shafts, transmission systems for aircraft engines, transmission systems for helicopter main and tail rotors, precision transmission structures for spacecraft, and reducers for robot joints.

Key Features:

  • Made from HSS M35 for toughness and wear resistance.
  • Using for broaching machine tools
  • Black oxide coating for corrosion protection and improved tool life.
  • Compatible with manual, semi-automatic, and CNC gear hobbing machines.
  • Suitable for internal broaching machine,vertical broaching machine,horizontal broaching machine

Applications:

  • Automotive transmission gear manufacturing
  • Precision industrial gearboxes
  • Power tools, machinery components
  • Agricultural and construction equipment
  • Aerospace and defense gear systems

Ordering Information:

Please specify when ordering:

  1. Module
  2. Pitch
  3. Coating (TIN/TIAIN/ALCRONA/ALTENSA)
  4. broaching machine tool NO.
  5. Broaching tools drawing
  6. Raw material of broach tools:M2/M35/M42